Replacing Mustang Fuel Seals. Remove the two (2) bolts from the top of the fill pipe through the fill door. This I do about 5 times and the tank still won't show completely full. While filling up pump clicks of like tank is full, however it is not. Today, after using about 1/2 tank of gas, I went to fill the tank for the first time. When rinse water and it´s clear you´ve got most **** out of tank. It took forever to pump in 7 gallons. I usually just filled the car at half fill speed and it worked. I have done the tank removal three times, and the main issues are getting the car up on jack stands and getting the gas out of the tank. Its like pouring soda from your cup back into the bottle if it gave you a better description on what it would look like. Immediately after putting gas into the car, the car won't restart. Then when i go to certain gas stations that allows you to slowly poor gas into the car it allows me to fill all the way up. This happened several times, with no gas pumped at all. The gas flows a bit different with the pump upside down and the neck doesn't gurgle for air as much. no gas will go into the tank! I own a 2007 Mustang GT coup. The sweet spot is a specific spot the pump has to be in (usually upside-down around 2 o clock position) to get the most gas down the neck without air fucking it up. - Hyundai 2004 Santa Fe question. I have to wait a few seconds and slowly add more fuel until it clicks off again. Can’t seem to figure the proble. For a few months, it let me fill it all the way up, every time. Also causes other problems which you won't find out until it's too late, then you get to drop the tank again and replace the pinched hose. all appears normal. Then just drive a short ways up the road and put another 5 … I've had the fuel filler neck and vapor canister replaced, they didn't offer to do the capless nozzle for me. 2007 ford mustang: I have had many problems while trying to fill tank with fuel. Finally, I had to put absolute minimum pressure on the nozzle in order to slowly fill my tank. The trick to this is to flip the handle upside down, or on a 90 degree angle, my 08 use to do this all the time. But rounding up to the nearest dollar is fine. Then the Ford Mustang has an issue with the design of the gas tank itself. Gas tank won’t fill up 2 Answers. When my gas gauge shows about a quarter or so, I try to refill the tank. Its been a great car up until now. 05+ Gas Tank Fill Problem Fix Discussion in 'DIY Tech Guides' started by ixtlan, Apr 28, 2007. I'll try again and again and the tank can take another 20-25$ worth of gas. just went to fill up and tried three gas stations. Just recently it's gone back to only allowing me to fill it to 3/4 of a tank. There was a flapper door on the bottom of the fill tube on the top of the tank that got all gummed up and was stuck. Here the last several months when I go to fill it up it only takes a few gallons and then pukes out the gas. Tanks are designed to have some area for vapors and over-filling is a bad idea. When I first bought my mustang it had this same issue. I always get gas at the same station, and the same pump for that matter. My ‘17 came with the capless gas tank. I have to pull the nozzle all the way out and manually just barely allow any gas flow to go into the tank. Does anyone have any input? One of the more common issues with the Mustang gas tank is the fuel tank filler grommet. I have to wait a few seconds and slowly add more fuel until it clicks off again. Thank you for your answers. ... 1,623 30. Release the fuel tank filler cap and position aside. 2. the gas nozzle/handle will just click like the auto shut off and no gas will flow! This is time consuming and very annoying. I have to toggle the throttle for it to get going after that it is fine until next fill up. Happens more than not. You seem to think that you won't be using the gas that you round up. I have to keep it idled way up to get out of the parking lot. According to my dealer Toyota has a fix for hybrid gas tank and should be out in 2nd week of February. It won't accept any air/fumes and the pump nozzle 'thinks' the tank is full. Problem: I can't get more 1/3 gallon of gas pumped into my tank at the gas station. Problems with your Mustang gas tank can easily leave you stranded, or worse, they can pose serious safety issues. I did this a few times and eventually it never happened again its been 3 years and haven't had an issue since good luck. Depending on your vehicle it may be an easy fix. As soon as I put the fuel nozzle into the opening, the nozzle clicked off. 3. I have been doing the 90* fill up for the past 2 months.... May 3, 2007 #4. What can be the problem? It fills to about half full and stops - the automatic pump stop kicks in like it is full. For the last 15 - 20 fill ups, every .20 .75 cent pump stops, it takes me 20 minutes to get 4 - 7 gallons in. Can try several pumps at same gas station and keeps clicking off. Several times, I’ve had difficulty filling the tank. And depending on the gas station, you can't hold trigger down all the way either. Oh and I have tried many different stations/pumps - makes no difference. Becoming a pancake is not part of the repair process. When I try to fill the tank on my '06 330i, (ED received 6-0-06), the fuel nozzle shut-off mechanism clicks off at about 3/4 full. Of course, you don't want to over-fill your tank but that's for technical reasons, not that the gas company will make more money. This is how I do it now. The gas gauge never shows more then three quarters. After 5-10 min it will run fine. Pumping out the old gas: If the old pump still works, you can use it to pump the tank out. Turning the nozzle any direction doesn't work for me. Over time, this rubber seal can deteriorate and allow gasoline to escape from the fuel tank. I fixed it by every time the pump shut off i would pull out the pump handle away from the filler neck just enough to release some of the vapor gas out of the tank. Question: “Why does the gas pump keep stopping when my tank is not full?” I have owned and worked on and built high performance engines since the 1960’s. I have a honda civic 2012 with 58k miles. So frustrating, especially in cold, windy weather. Car won't start after filling up the gas tank. RAV4 2019 hybrid won’t fill up 208 Answers. weird one guys. The S-197 Mustang has a known problem with the fuel tank filling. Remove the two (2) fuel tank filler pipe upper retaining screws. 2014 DC. Sometimes insects can get in it and clog it up. Search Fixya. It seems like the pump thinks the tank is full and stops pumping, even when the tank is empty. - let tank dry, so there is absolutly no fuel or gas inside - throw 2 Hands full of screws and bolts (midsize) inside tank - fill in half gallon of water - shake it for half minute - rinse water and add fresh water This you have to make several times. DO NOT try to do this job without jack stands. I have 2003 Toyota Sienna. To install, tighten to 80 lb-in (9 N.m). Remove the fuel tank filler pipe lower retaining bolt. 1.) Every time I fill up with gas won't run. It would take me like 15 minutes to get 10 gallons in. It will start and then die. The breather tube usually runs right beside/ontop of the fill … 6000 miles. Ahhh, the infamous can't fill up your tank problem on a 05 Mustang, none the less! Takes 45 minutes to fill the gas tank. At some gas stations like WaWa, I'll be filling up the tank and it'll automatically shut off after about 1.5 gallons (whether I'm holding down the trigger/handle myself or not) and the receipt will start printing and I'd I want more gas, I have to enter in the credit card and start all over again. THE CAR HAS ONLY 51000 MI). THAT IS THE ONLY WAY FOR FORD TO FIX THIS PROBLEM. It only does it when I fill up the tank. To get the remaining 8 gallons of gas In to the fuel tank, I need to sit there and pump slowly. I've tried different gas pump and stations, its definitely my gas tank. I HOPE THE WILL BE SOME CLASS ACTION LOW SUTE. 2019 Toyota RAV4 Hybrid XLE AWD-Maintenance & Repair. spoke with a mechanic and told me to stick a hanger down until i feel the door then push and it sould pop it open and fix it. 5. This I do about 5 times and the tank still won't show completely full. However when i go to any gas station the gas nozzle cuts off at 10 gallons. 67 mustang that I bought 3 years ago and upon purchasing the car I filled the gas tank up at a gas station. Would be greatly appreciated. Possible purge valve, but throwing no codes. My 05 Mustang GT only fills up half a tank when pumping fuel. Re: 2005 Ford Mustang: Can't fill the gas tank and fuel gage stop working I CAN'T FILL THE GAS TANK AND ALSO THE FUEL GAGE STOP WORKING. I have 108,000 miles on it. It takes about 10-15 minutes to fill the tank. 4. The Ford dealership who … 1. I tried different gas stations, to eliminate the problem with the pump. I CALL FORD AND THEY GIVE ME (TO BED, IS OUT OF WARANTY. It has 15,700 miles on it. To install, tighten to 27 lb-in (3 N.m). is there supposed to be a little flap over the fill up hole? Knowing the tank can't possibly be full, I keep working on filling the tank, at a rate of less than a gallon per click, until 10-12 (possibly more) gallons later I see gas come out of the tube. These replacements have helped, but I'll still have the issue. (There's no other way to work out when my tank's full as I have no way of determining how much fuel is in the tank … They suggested leaving the gas pump in the tank for 10 seconds before starting to fill it up, this has helped out a bit too. Meanwhile it can hold 13.5 gallons. When I try to fill the tank on my '06 330i, (ED received 6-0-06), the fuel nozzle shut-off mechanism clicks off at about 3/4 full. The tank is a saddle tank design. It's such a weird issue. I've done tanks a bunch of times on these old cars and it's very very easy to get the tank vent hose stuck between the body and the fuel tank, and that just makes it a little harder to get the tank back in. Both of the before mentioned issues usually result with fuel spewing back out of the fuel filler pipe, or frequently kicking the pump off making filling the vehicle a long and tedious task. Filling up the gas tank is a PITA in my wrangler (2008 JKU Sahara). My F250 wont take gas like it used to. But if you want to fix it your are going to want to pull the breather tube off the gas tank and clean it out. It will shot off as if the tank was full within few seconds. I’ll end up having to use a different pump to fill the tank. So the pipe from the tank filler to the canister, OR back to recovery line to gas tank--- is blocked, or the valve that opens/closes it is stuck closed, or because that valve is not working the canister is not being purged and is saturated with liquid gasoline. It let me fill it all the way either deteriorate and allow gasoline escape. Your vehicle it may be an easy fix it clicks off again you use... 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